Cornish Metals Completes an Updated PEA of the South Crofty Critical Mineral Project with an NPV of £180 Million and 20% IRR
VANCOUVER, British Columbia, Sept. 30, 2025 (GLOBE NEWSWIRE) -- Cornish Metals Inc. (AIM/TSX-
V: CUSN) (“Cornish Metals” or the “Company”) is pleased to report the results of a detailed review and updated
Preliminary Economic Assessment study (“PEA" or “Study”) for its wholly owned and permitted South Crofty
critical mineral project in Cornwall, United Kingdom, the highest grade known tin resource not in production
and potentially the first primary producer of tin in Europe or North America.
Since the highly successful £57 million fundraise earlier this year, bringing in the UK’s National Wealth Fund
and further investment from Vision Blue Resources, the pace of development has quickened and the project
review has advanced. The review was led by Cornish Metals’ newly reinforced leadership team of highly
experienced mine builders and operators and supported by top tier consultants, Technical Management Group
and Worley, and other subject matter experts to align with current leading industry standards. A detailed capex
review was completed incorporating process design and plant layout reviews, quotations and bill of quantities.
While on-site construction is already underway, the team rigorously validated key assumptions, optimised
project parameters, and further refined cost estimates, significantly advancing and de-risking multiple elements
of the project design and execution plan.
This updated PEA, constrained by the current Mineral Resource, which was reported in accordance with
National Instrument 43-101 (“NI 43-101”) with an effective date of 6 September 2023, confirms South Crofty’s
compelling economics: an after-tax Net Present Value (“NPV6%”) of £180 million (US$235 million) and
Internal Rate of Return (“IRR”) of 20%, underpinned by a low-cost operating profile. All-In Sustaining Cost
(“AISC”) is estimated at approximately US$14,500 /tonne over the Life of Mine (“LOM”), compared to a tin
price recently trading at approximately US$35,000 /tonne - positioning South Crofty in the lowest quartile of the
industry cost curve and among the lowest cost producers. Pre-production capital is estimated at £198 million,
with pay back in 3.3 year and annual average earnings before interest, taxes, depreciation and amortisation
(“EBITDA”) of approximately £70 million in the first five years of full production.
This Study is constrained by the current NI 43-101 Mineral Resource, supporting a 14-year LOM. Importantly,
the South Crofty Mineral Resource remains open at depth, along strike and within the current mine envelope. On
final investment decision, subject to funding, the Company will re-commence underground resource conversion
and expansion drilling in parallel with mine construction and development – simultaneously driving growth and
delivery. Over the last 25 years in operation, South Crofty has consistently replaced mined tonnes to extend its
life of mine and the Company is targeting a continuation of this trend.
Don Turvey, CEO and Director of Cornish Metals, stated: “Completion of the project review and updated
Study marks another important step for South Crofty as we advance towards first tin production by mid-2028. We
are delighted with the attractive economics that the project offers and, once in operation, we expect South Crofty
to be a long life, lowest quartile cost producer and highly cash generative with EBITDA margins in excess of
60%.
“The project continues to be supported by robust economics with an increased NPV and a short payback period
of only 3.3 years.
“Additionally, the upside potential through further Mineral Resource expansion is material, as evidenced by
the mine’s historical record of consistently replacing mined tonnes and adding to the resource base, a trend that
we expect will be replicated once we are in a position to start an underground near-mine drilling programme
on commencement of underground development. The programme is structured to build on historical resource
replacement and de-risk the mine plan aiming at accelerated resource growth targeting defined in-mine
exploration zones to expand inventory and extend mine life. We believe that the current South Crofty Mineral
Resource, which constrains the current study’s 14-year mine life, is only a small deposit within a much broader
tin system in the South Crofty mining permission area that will support a multigenerational asset, as it was once
before.
“South Crofty was the last mine in the region to close, and we are proud to be on the cusp of making it the first to
re-open, producing tin, a critical mineral that is essential to the green economy. The project is effectively already
in construction with major works underway including the shaft and pump station refurbishment, construction of
the workshop and stores building, process plant site excavation and critical site utilities. Key long-lead
equipment has been ordered and locked in, including the production and service winders and other important
systems. We are deploying best practice initiatives including real-time monitoring for safer operations,
productivity enhancement, equipment availability, and continuous optimisation, and we are also designing
operational buffers to maximise flexibility and uptime. We have a comprehensive development plan for South
Crofty and the backing of the community and government.
“South Crofty remains a flagship project within the UK Government’s Critical Minerals Strategy. The Company
benefits from direct investment and strong strategic support from the UK Government, alongside backing from
leading industry partners in the critical minerals space.”
“We look forward to restarting production and bringing significant value to Cornwall, including the creation of
more than 300 direct jobs, and a further 1,000 indirect jobs. The detailed project human resources plan
envisages the establishment of an on-site training centre to harness and upskill local talent in preparation for
developing and operating the mine.”
Highlights
Reinforced leadership team delivering global best practice
Newly appointed General Manager and Project Director have aligned the project with global best
practice across current works, project delivery and eventual operations
Top-tier third party consultants have independently verified all project parameters—from technical
design to real time cost estimation—ensuring rigour, transparency, and execution confidence
Solid project economics and cash generation
£180 million after-tax NPV6% Real and 20% IRR at a tin price of US$33,900 /tonne
£237 million pre-tax NPV6% Real and 23% IRR
Capital payback period of 3.3 years after-tax
Cumulative after-tax cash flow of approximately £558 million from start of production
Average annual after-tax cash flow of approximately £57 million in years two through six
Average annual EBITDA of £70 million and 62% EBITDA margin in years two through six which is
expected to be sustained when additional Mineral Resources are added from planned underground
drilling of known orebody extensions
A low-cost, high-grade, responsible tin operation with strong ESG credentials
Lowest quartile producer – Average AISC of approximately US$13,400 /tonne of payable tin for
years two through six, US$14,500 /tonne over LOM, positioning South Crofty in the lowest quartile
of the cost curve
Average annual tin production of approximately 4,700 tonnes for years two through six (equivalent
to approximately 1.6% of global mined tin production)
Average pre-concentrated head grade of 2.11% tin in years two through six, upgraded from an
average mined grade of 1.05% tin
Low impact underground operation with no surface tailings disposal
Use of 100% renewable electricity supply with renewable power generation optionality
Potential to directly employ over 300 people and create up to 1,000 indirect jobs
Sizeable Exploration Target potential
Near mine Exploration Target points to potential additional mineralisation of 6 to 13 million tonnes
(“Mt”), at a tin grade of 0.5% to 1.8%
South Crofty has a record of consistently replacing mined tonnes to extend its life of mine and the
Company is targeting a continuation of this trend
The Company has good visibility on higher grade extensions that can allow a further optimised mine
plan in due course subject to exploration drilling success
The Company has developed a resource drilling programme that is planned to commence with the
start of underground development and continue alongside production
Further growth opportunities from longer term exploration within the South Crofty mining
permission area and within Cornish Metals’ extensive mineral rights holdings in Cornwall
Well supported project
Support from local communities and government, and UK government
Permitted project with existing mine infrastructure, mining permission through to 2071 and full
planning permission to construct the processing plant to recover tin concentrate
Cornish Metals will host a presentation on 30 September 2025 at 3:00pm London time. Please access the
webinar here using the following passcode: 363356.
A Technical Report prepared in accordance with NI 43-101 will be filed on SEDAR+ within 45 days of this
announcement.
Summary Operating & Financial Metrics
Operations Mine throughput 500 ktpa
Processed throughput (post pre-concentration) 250 ktpa
LOM 14 years
Total LOM tonnes mined 5,938 kt
Average mined tin grade 0.94%
Contained tin 55,982 t
Total LOM concentrator tonnes processed 2,874 kt
Average processed tin grade 1.89%
Average tin recovery 87.8%
Total LOM tin produced 49,168t
Total LOM copper produced 3,842 t
Total LOM zinc produced 3,223 t
Years 2–6 average annual tin production 4,695 t
Capital costs Pre-production £198 million
Post-production sustaining £43 million
Operating costs Average net cash cost in years 2–6 US$12,302 /tonne tin payable
Average LOM net cash cost US$13,494 /tonne tin payable
Average AISC in years 2–6 US$13,419 /tonne tin payable
Average LOM AISC US$14,461 /tonne tin payable
Economic assumptions Tin price US$33,900 /tonne
GB£:US$ 1.30
UK corporate tax rate 25%
Financials NPV (6% Real) – Pre-tax / After-tax £237 million / £180 million
IRR – Pre-tax / After-tax 23% / 20%
Capital payback period after-tax 3.3 years
Total LOM net Revenue £1.2 billion
Total LOM EBITDA £693 million
After-tax Free Cash Flow (from start of production) £558 million
Years 2–6 average annual after-tax Free Cash Flow £57 million
Years 2–6 average annual EBITDA / EBITDA margin £70 million / 62%
Table 1: South Crofty operating and economic summary
Notes:
NPV effective as at 1 April 2026;
Mine plan and financial modelling include Inferred Mineral Resources.
The evaluation at this level of study includes Indicated and Inferred blocks and consequently it is not possible to
define a Mineral Reserve. This study is preliminary in nature and includes Inferred Mineral Resources that are
considered too speculative geologically to have economic considerations applied that would enable them to be
categorised as Mineral Reserves. There is no certainty that this study will be realised.
Capital and Operating Costs
The pre-production capital cost of the South Crofty project commencing from 1 April 2026 is estimated to be
£198 million. The LOM sustaining capital is estimated to be a further £43 million, comprising mainly
underground development and a process plant upgrade to treat polymetallic material.
(£ million) %
Mine development and pre-production 48.8 25%
Process plant 51.7 26%
Site development and ancillary facilities 4.0 2%
Other surface infrastructure 7.4 4%
Tailings management 10.0 5%
Owners cost 39.2 20%
Indirects 19.9 10%
Contingency 17.3 9%
Total pre-production capital 198.3 100%
Table 2: South Crofty pre-production capital costs (1 April 2026)
The pre-production capital estimate increased from the 2024 PEA estimate of £142 million reflecting, among
other things, changes to scope, labour costs, longer mine dewatering and shaft refurbishment costs, extended
timeline and general cost escalation.
The South Crofty underground mining operation is estimated to have a low total unit operating cost, averaging
approximately £85 per tonne of mineralised material, totalling approximately £520 million over the 14-year
LOM.
Unit Cost
(£/t)
Total LOM Cost
(£ million)
%
Mining & hoisting 52.6 313.4 60%
Processing 16.0 95.5 18%
Pumping and water treatment 6.4 38.2 7%
G&A, including closure cost 12.5 74.2 14%
Total 87.5 521.3 100%
Table 3: South Crofty operating costs
Average LOM net unit cash costs, inclusive of treatment charges and by-product credits from copper and zinc are
estimated to be US$13,494 per tonne of payable tin sold. The LOM AISC is estimated at US$14,461 per tonne.
Over the first full five years of production the net cash cost and AISC are estimated at US$12,302 per tonne and
US$13,419 per tonne, respectively, potentially positioning South Crofty within the first quartile of the global tin
industry cost curve.
Figure 1: South Crofty expected to be a lowest quartile cost tin producer (2030 net cash cost of production).
Source: International Tin Association
Cash Flow Generation
South Crofty’s estimated low operating costs and a well-supported tin price environment are expected to
translate to high margin tin sales and strong cash generation. After-tax free cash flow is estimated to total
approximately £357 million across the Project (£558 million from start of production), averaging approximately
£57 million in years two through six and peaking at £67 million in the third year of production. The Company
hopes to replicate this in later years through planned exploration programmes and extended mine production
plans.
Figure 2: South Crofty after-tax free cash flow profile
Sensitivity Analysis
South Crofty project economics are well supported at a range of tin price assumptions and discount rates.
After-tax NPV
(£ million)
Commodity Price
-20% -10% 0% +10% +20%
Discount Rate (Real) 5% 71 138 204 269 335
6% 57 119 180 242 304
7% 43 101 160 218 276
8% 31 86 140 195 250
9% 19 71 123 174 226
Table 4: Metal price and discount rate sensitivity analysis
The base-case tin price of US$33,900 /tonne, based on Project Blue’s latest price forecast from the Q3 2025
Medium-Term Outlook analysis published in July 2025, reflects a tin market environment of supply falling short
of demand in the medium-term that will drive the market into a deficit. The spot tin price, recently trading at
approximately US$35,000 /tonne, above our assumption, at which level the estimated NPV6% would increase by
approximately £20 million to approximately £200 million. A sensitivity analysis was performed on the study’s
pre-tax NPV to examine project sensitivity to metal prices, capital and operating costs, grades and process
recoveries.
Figure 3: Pre-tax NPV6% sensitivity analysis to various project parameters
Production Profile
South Crofty’s production profile is based on an annual mined throughput of approximately 500,000 tonnes and
annual processing of approximately 250,000 tonnes following pre-concentration at an average tin grade of
1.89%. Tin in concentrate production over a 14-year LOM is expected to total slightly more than 49,000 tonnes,
averaging approximately 4,700 tonnes of tin in concentrate per year in the first five years post ramp-up (years
two through six) (see blue box in Figure 4).
Figure 4: South Crofty indicative production profile
The use of pre-concentration employing the latest X-Ray Transmission ("XRT") ore sorting technologies reduces
the volume of material processed and required for backfilling to approximately half of the material mined. The
impact to concentrator feed grades is also significant, with LOM processed tin grades averaging 1.89%,
approximately double the average mined grade of 0.94% tin. Estimated processed tin grades in years two through
six average approximately 2.1%.
Figure 5: South Crofty mined and processed tin grades
Indicative timeline
The pace of activities at South Crofty continues to rise as the newly reinforced leadership team works towards
first tin production by mid-2028. Key areas of focus and deliverables are outlined in the indicative timeline
below:
Figure 6: Indicative timeline to first tin production
Opportunities
This study is constrained by the current South Crofty Mineral Resource Estimate updated in September 2023 that
produced a significant increase in contained tin in the Indicated category of the lower mine. Additional in-mine
exploration provides the opportunity to extend South Crofty’s mine life well beyond the current constrained 14-
year LOM. Near-mine exploration targets, such as the Wide Formation, provide further potential to add to the
existing Mineral Resource base.
Historic production at South Crofty demonstrates consistent discovery of new material and subsequent
conversion to Reserves (Figure 7).
Figure 7: South Crofty cumulative metal mined and metal added to Reserve – 1974 to 1997.
In November 2024, Cornish Metals produced a near mine Exploration Target1 that points to potential additional
mineralisation of 6Mt to 13Mt, at a tin grade of 0.5% to 1.8%. The Company plans to test the Exploration
Target systematically alongside underground development and production at South Crofty, with the
purpose of definition of additional supplementary mineralisation. This is expected to be carried out through
targeted drilling programmes aimed at extending the existing Mineral Resource both along strike and down dip,
particularly during the early years of operation.
The Company has developed a resource drilling programme that, subject to funding, is planned to commence
with the start of underground development and continue alongside production. The South Crofty mine benefits
from being a brownfield operation through access to over 25 years of digitalised exploration, development
and production data. The programme will be focused on resource definition and expansion with the aim of
replacing mined resources, continuing the resource replacement trend demonstrated through the mine’s
production history.
The near mine exploration target demonstrates the potential to maintain a stable and higher rate of production
beyond the sixth year of production, as well as an extended mine life well in excess of the study’s constrained 14
years. The Company is also assessing the potential for increased throughput, with further growth opportunities
from longer term exploration activities within Cornish Metals’ wider mineral rights holdings in Cornwall.
The Study’s production profile for South Crofty indicates total tin production of slightly above 49,000 tonnes
over a 14-year mine life, averaging approximately 4,700 tonnes of tin per year in the first five years post ramp-
up (years two to six) with a declining trend in later years. The production profile is constrained by the current
South Crofty Mineral Resource as last updated in September 2023.
The near mine Exploration Target points to potential additional mineralisation at South Crofty and it is
management’s belief that the production profile in years two through six might be prolonged if the Company
replicates its historical record of consistently replacing mined tonnes to extend its life of mine. The Company is
also assessing the potential for increased throughput, with further growth opportunities from longer term
exploration activities within Cornish Metals’ wider mineral rights holdings in Cornwall.
Figure 8: South Crofty tin production profile.
Qualified Persons
The Qualified Persons for the updated PEA are Mr Dominic Claridge, FAusIMM, Principal Mining Engineer
(AMC); Mr Nick Szebor, MCSM, CGeol, EurGeol, FGS, Director/Global Lead - Geosciences and Principal
Geologist (AMC); Mr Mike Hallewell, FIMMM, FSAIMM, FMES, CEng (Independent Consultant); Mr Barry
Balding, PGeo, EurGeol, Technical Director – Mining Advisory Europe (SLR); Mr Steve Wilson, ACSM, CEng,
FIMMM, Managing Director: Europe (P&C). Qualified Persons under National Instrument 43-101 (NI 43-101)
and Competent Persons as defined under the JORC Code (2012).
All QPs have reviewed the technical content of this news release for the South Crofty deposit and have approved
its dissemination.
A Technical Report disclosing the updated PEA in accordance with the requirements of NI 43-101 will be
prepared by AMC on behalf of Cornish Metals and filed on SEDAR within 45 days of this news release. Messrs
Claridge, Szebor, Hallewell, Balding, Wilson and O’Connell, and Ms Collins consent to the inclusion in this
announcement of the matters based on their information in the form and context in which it appears.
This news release has been reviewed and approved by Mr Stephen Holley, (BSc (Hons), ACSM, MSc, MSCM,
CEng FIMMM), Technical Services Manager for Cornish Metals Inc, who is the designated QP for the
Company.
ABOUT CORNISH METALS
Cornish Metals is a dual-listed mineral exploration and development company (AIM and TSX-V: CUSN) that is
advancing the South Crofty tin project towards production. South Crofty:
is a historical, high-grade, underground tin mine located in Cornwall, United Kingdom and benefits from
existing mine infrastructure including multiple shafts that can be used for future operations;
is permitted to commence underground mining (valid to 2071), construct a new processing facility and for
all necessary site infrastructure;
would be the only primary producer of tin in Europe or North America. Tin is a Critical Mineral as defined
by the UK, American, and Canadian governments as it is used in almost all electronic devices and
electrical infrastructure. Approximately two-thirds of the tin mined today comes from China, Myanmar
and Indonesia;
benefits from strong local community, regional and national government support with a growing team of
skilled people, local to Cornwall, and could generate over 300 direct jobs.
ON BEHALF OF THE BOARD OF DIRECTORS
“Don Turvey”
Don Turvey
CEO and Director
Engage with us directly at our investor hub. Sign up at: https://investors.cornishmetals.com/link/Pm59nP
For additional information please contact:
Cornish Metals Fawzi Hanano
Irene Dorsman
investors@cornishmetals.com
info@cornishmetals.com
Tel: +1 (604) 200 6664
SPAngel Corporate Finance LLP
(Nominated Adviser & Joint Broker)
Richard Morrison
Charlie Bouverat
Grant Barker
Tel: +44 203 470 0470
Hannam & Partners
(Joint Broker)
Matthew Hasson
Andrew Chubb
Jay Ashfield
cornish@hannam.partners
Tel: +44 207 907 8500
BlytheRay
(Financial PR)
Tim Blythe
Megan Ray
Said Izagaren
cornishmetals@blytheray.com
Tel: +44 207 138 3204
Neither the TSX Venture Exchange nor its Regulation Services Provider (as that term is defined in the policies of
the TSX Venture Exchange) accepts responsibility for the adequacy or accuracy of this release.
Caution regarding forward looking statements
This news release may contain certain “forward-looking information” and “forward-looking statements”
(collectively, “forward-looking statements”). Forward-looking statements include predictions, projections,
outlook, guidance, estimates and forecasts and other statements regarding future plans, the realisation, cost,
timing and extent of mineral resource or mineral reserve estimates, estimation of commodity prices, currency
exchange rate fluctuations, estimated future exploration expenditures, costs and timing of the development of
new deposits, success of exploration activities, permitting time lines, requirements for additional capital and the
Company’s ability to obtain financing when required and on terms acceptable to the Company, future or
estimated mine life and other activities or achievements of Cornish Metals. Forward-looking statements are
often, but not always, identified by the use of words such as “seek”, “anticipate”, “believe”, “plan”,
“estimate”, “forecast”, “expect”, “potential”, “project”, “target”, “schedule”, “budget” and “intend” and
statements that an event or result “may”, “will”, “should”, “could”, “would” or “might” occur or be achieved
and other similar expressions and includes the negatives thereof. All statements other than statements of
historical fact included in this news release, are forward-looking statements that involve various risks and
uncertainties and there can be no assurance that such statements will prove to be accurate and actual results
and future events could differ materially from those anticipated in such statements.
Forward-looking statements are subject to risks and uncertainties that may cause actual results to be materially
different from those expressed or implied by such forward-looking statements, including but not limited to: risks
related to receipt of regulatory approvals, risks related to general economic and market conditions; risks related
to the availability of financing; the timing and content of upcoming work programmes; actual results of proposed
exploration activities; possible variations in Mineral Resources or grade; projected dates to commence mining
operations; failure of plant, equipment or processes to operate as anticipated; accidents, labour disputes, title
disputes, claims and limitations on insurance coverage and other risks of the mining industry; changes in
national and local government regulation of mining operations, tax rules and regulations. The list is not
exhaustive of the factors that may affect Cornish’s forward-looking statements.
Cornish Metals’forward-looking statements are based on the opinions and estimates of management and reflect
their current expectations regarding future events and operating performance and speak only as of the date such
statements are made. Although the Company has attempted to identify important factors that could cause actual
actions, events or results to differ from those described in forward- looking statements, there may be other
factors that cause such actions, events or results to differ materially from those anticipated. There can be no
assurance that forward-looking statements will prove to be accurate and accordingly readers are cautioned not
to place undue reliance on forward-looking statements. Cornish Metals does not assume any obligation to
update forward-looking statements if circumstances or management’s beliefs, expectations or opinions should
change other than as required by applicable law.
Market Abuse Regulation (MAR) Disclosure
The information contained within this announcement is deemed by the Company to constitute inside information
pursuant to Article 7 of EU Regulation 596/2014 as it forms part of UK domestic law by virtue of the European
Union (Withdrawal) Act 2018 as amended.
Appendix 1 – South Crofty summary LOM operating and financial model
1 The potential quantity and average grade of the near mine Exploration Target is conceptual in nature and is an
approximation. There is insufficient data to estimate a Mineral Resource in the area considered and it is uncertain
if further exploration will result in the definition of a Mineral Resource.
Photos accompanying this announcement are available at
https://www.globenewswire.com/NewsRoom/AttachmentNg/ae421157-1b63-4b0c-b054-8bb280c7dbb1
https://www.globenewswire.com/NewsRoom/AttachmentNg/3279c4bb-49a8-48ab-89f4-1104777915cc
https://www.globenewswire.com/NewsRoom/AttachmentNg/42eb667a-de97-4c6f-bb60-65963bfcf864
https://www.globenewswire.com/NewsRoom/AttachmentNg/26b49c1b-c2f7-4dd3-87ce-eaf1ef71d277
https://www.globenewswire.com/NewsRoom/AttachmentNg/49cdc7b7-c8c3-4180-afac-c9affaa79b61
https://www.globenewswire.com/NewsRoom/AttachmentNg/6beaa751-637d-4e86-afa5-686ed890bf56
https://www.globenewswire.com/NewsRoom/AttachmentNg/9b496e15-ffb8-4d5e-9253-96b22c876fc2
https://www.globenewswire.com/NewsRoom/AttachmentNg/08be9424-32fa-4d69-a5da-af1ce14a0d46
https://www.globenewswire.com/NewsRoom/AttachmentNg/9d307568-3bf0-4cc6-9a96-950342a0b705
Image Attachments
Figure 1
Figure 2
Appendix 1
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Share your feedback
Discover